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| No. |
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Title |
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Date |
| 125 |
Machining of Clutch, Sleeve, Cam Shaft Line |
Aug. 21, 2009 |
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| 124 |
2.5â„“ Diesel Engine (4 Cylinder Block GC25) |
Aug. 14, 2009 |
Machining of 4 Cylinder Block GC25
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Messrs
J Company
System Solutions
Item
2.5â„“ Diesel Engine
(4 Cylinder Block GC25)
Production Volume
60,000 pcs / Year
Efficiency
Cycle Time
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After |
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Key Technology
- Flexible line with 9 Machining Centers for OP#60, OP#70, OP#80
- Heavy Cutting with Horizontal Machining Centers ( HM 630)
- Equiped with tool life management & auto-tool breakage detecting system
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| Layout |
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< Flexible production with Machining Centers >
< Semi-Auto loading & unloading >
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| Operation |
- #OP60 : Cylinder Bore boring & 3 faces-Milling, Drilling & etc.
- #OP70 : 4 Faces of Front/Rear/Left/Right Holes & faces - Machining
- #OP80 : 2 Faces of Top/Bottom & angled Holes & faces - Machining
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| 123 |
1.6â„“ Gasoline Engine (4 Cylinder Block ADC 12) |
Aug. 7, 2009 |
Machining of 4 Cylinder Block ADC12
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Messrs
H Company
System Solutions
Item
1.6â„“ Gasoline Engine
(4 Cylinder Block ADC 12)
Production Volume
120,000 pcs / Year
Efficiency
Cycle Time
Key Technology
- Flexible line with 3 Horizontal Machining Centers of HP5100
- Equiped with auto-tool breakage detecting system
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After |
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| Layout |
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New Design of HP 5100 |
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| 122 |
Machining of Crank Shaft |
Jul. 24, 2009 |
Machining of Crank Shaft
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Messrs
N Company
System Solutions
Item
Crank Shaft
Production Volume
150,000 ea / Year
Key Technology
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Before |
After
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| Layout |
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New Design of PUMA TL2500 |
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Process
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| 121 |
Cylinder Line |
Jul. 10, 2009 |
Machining of Cylinder Line
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Messrs
H Company
System Solutions
Item
Cylinder (3 Model)
Production Volume
150,000 ea / Year
Key Technology
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| Layout |
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Process
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| Operation No. |
Op. #10 |
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| Machine Model |
H250TM |
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| Cycle Time |
139 sec. |
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| Clamping System |
Special Chuck & Tool |
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| Operation |
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Face & ID Turning |
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| Operation No. |
Op. #20 / Op. #30 |
| Machine Model |
H250TM |
| Cycle Time |
70 sec. / 70 sec. |
| Reference Photos |
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Operation |
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R'Piston Hole
F'Piston Hole
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| 120 |
Front Head Line |
Jun. 5, 2009 |
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| 119 |
Caliper Cylinder Line |
May. 29, 2009 |
Solutions for Machining of Caliper Cylinder Line
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Messrs
D Company
System Solutions
Item
Caliper Cylinder
Product Volume
Key Technology
Manual Line (Milling + Port hole + Main bore)
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| Layout |
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Process
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| Operation No. |
Op. #20 |
References |
| Machine Model |
HM500 |
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| Cycle Time |
101 s |
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Operation
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| Operation No. |
Op. #30 |
References |
| Machine Model |
V430 |
 |
| Cycle Time |
88 s |
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Operation
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| Operation No. |
Op. #40 |
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| Machine Model |
PUMA 280 |
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| Cycle Time |
156 s |
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| Operation |
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References |
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| 118 |
Automotive Parts: 40cr (CuPb10Sn10) |
May. 15, 2009 |
Finish Machining
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Messrs
S Company
System Solutions
4st. Rotary Index Machine (1 set)
Manual Lo/Unloading
Hydraulic Cl/Unclamp
Item
Automotive Parts : 40cr (CuPb10Sn10)
Production Volume
250,000 pcs / Year
Efficiency
Cycle Time
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After |
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| Layout |
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References |
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| 117 |
Housing 2th |
Apr. 24, 2009 |
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| 116 |
V/S & V/G Semi & Finish Machining |
Apr. 10, 2009 |
V/S & V/G Semi & Finish Machining
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Messrs
D Company
System Solutions
HM630 (3 sets)
Gantry Lo/Unloading
Hydraulic Cl/Unclamp
Item
Automotive Parts : GC25
Production Volume
20,000 pcs / Year
Efficiency
Cycle Time
Operation
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After |
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| Layout |
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